Industry: Automotive

Time Management and Work Efficiency are two major things required for making any business successful. So, in order to maintain their rates at higher levels our client reached us with a fantastic idea of implementing Beacon technology into manufacturing businesses which are working on larger-scale.

Technology

  • Platform: iOS
  • Language: Objective-C
  • Architecture: MVC

Type of Services

  • Mobile features to track the whole manufacturing process in real time.
    As Operators and Quality Inspectors complete tasks, any production, quality, or material issue can be flagged.
    Track rework/repairs live through our app and console.
    Enhance visual inspection with our image capture functionality.
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Challenge

Idea was unique and worthy enough to implement, but there were a couple of challenges that our team faced:

Client side:

  1. To provide an easy way to get new beacon device registered into the system database.
  2. Additionally, as per end-user’s manufacturing unit requirement configure the functionalities of the device.
  3. Also, to implement a method to check the quality of beacon device.

End-user side:

  1. Meet the requirement to provide a Factory Digitalization Solution.

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solution

ManekTech mustered its resources to meet this challenge and overcome it. The developed applications were administered to provide Factory Digitalization Solution in the following manner:

  1. IoT Sensor Setup App: App provides a way to setup the new IoT Sensor and add it to the server. Authorized user can take the new factory reset sensor and initialize. App sets unique UUID, major and minor from the device and add it to the server. After that new sensor is ready to use in Factory and in another app.
  2. IoT Sensor Management App: It provides way to update the IoT sensor parameters like UUID, major, minor, Tx power, range etc. User can also check the graph for the temperature and humidity that is captured by the sensor and do the range test on that Sensor.
  3. IoT Sensor Detection App: In the factories, the products are manufactured step by step in multiple zones. At each zone one phone is placed, which is continuously scanning for the IoT sensors that are attached with the product. Once it is detected it immediately notifies server for its entry/exit in the zone.

End-user side:

  1. Web Console Application: This web application is specially for manager centric, where manager can add the Task details and allot to their team which is to be accomplished within particular period of time.
  2. IoT Factory Engineer App: This application is specially for engineers or manufacturers centric. The purpose of this app is to link or delink the sensor with the product, so engineers can check the task and information of linked product. Engineers can submit or to discard the task.
  3. IoT Manager App: The application is specially for manager centric, where manager can check the feed for each device and what progress is being done on product. App also provides information for the products on failure of any task with text and image.

Key Points

  • Factory Digitization
  • Monitor Temperature and Humidity
  • Task Management & its real-time tracking.

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result

ManekTech’s developers accomplished project goals and produced project deliverables within the timeline.
There is approx. 80% boost in the productivity of the company’s workforce by applying this counter-intuitive productivity enhancing technique.

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